Heater cooler mixer

Heater cooler mixer Specification

Bend Radius
N/A (Not applicable to this model)

Type
Heater Cooler Mixer

Material
Stainless Steel / Mild Steel (as per order)

Capacity
Up to 1000 Kg/Batch

Computerized
Yes

Automatic Grade
Automatic

Control System
PLC Based Control Panel

Drive Type
Electric Motor Drive

Screw Diameter
N/A (Not applicable for this mixer type)

Power
55 kW (Heater) + 11 kW (Cooler)

Weight (kg)
Approx. 2500 Kg

Dimension (L*W*H)
3500 mm x 2500 mm x 3500 mm

Color
White / Off White

Operating Temperature Range
Up to 120C (Heater), Down to 40C (Cooler)

Discharge Method
Pneumatic or Manual

Application
PVC, Polymer, Masterbatch, Cable Compound Mixing

Frame Structure
Heavy Duty Mild Steel

Blade Material
Alloy Steel with Hard Chrome Plating

Speed of Cooler Mixer
80 rpm

Heating Method
Frictional/Optional Electric Jacket

Safety Features
Overload Protection, Emergency Stop, Interlock System

Cooling Method
Water Circulation/Direct Spray

Noise Level
<85 dBA

Mixing Vessel Volume
600/1500 Liters (Heater/Cooler)

Power Source
220/380/415V, 3 Phase, 50 Hz

Speed of Heater Mixer
480 rpm

Heater cooler mixer Trade Information

Minimum Order Quantity
1 Unit

Payment Terms
Cash Advance (CA), Cash in Advance (CID), Cheque

Supply Ability
1 Unit Per Month

Delivery Time
30 Days

Main Export Market(s)
Middle East, Africa

Main Domestic Market
All India

Heater cooler mixer About

SPEFICATIONS

Heater Mixer Drive Motor 40 HP Single Speed Motor RPM 2880 RPM ABB CROMPTON

Tool Speed 1000 RPM

Type Of Tooling 2 Tier Type of Tool Structure

Gross Volume of Mixing Vessel 250 Ltrs

Net Volume of Mixing Vessel 200 Ltrs Approx

Maximum useful Capacity 70 of Gross Volume Approx

Average Batch Size 70 KgBatch depend on the recipe and raw material

Hourly Production 250 to 300 KgHr

Mixing Temperature Approx 120 C

Batch Time 10 to 12 minutes depend on the recipe and raw material

Top Lead made by Aluminum operate by Pneumatic Cylinder

Cooler Mixer Drive Motor 5 HP Single Speed Motor RPM 1440 RPM ABB CROMPTON

Tool Speed 40 RPM

Type Of Tooling 2 Tier Type of Tool Structure

Gross Volume of Mixing Vessel 400 Ltrs

Net Volume of Mixing Vessel 370 Ltrs Approx

Maximum useful Capacity 80 of Gross Volume Approx

Average Batch Size 150 KgBatch depend on the recipe and raw material

Mixing Temperature Approx 60 C

Batch Time 10 to 12 minutes depend on the recipe and raw material

Efficient Dual-Function Mixing

The heater cooler mixer streamlines both heating and cooling stages in a single unit, reducing process time and promoting uniform mixing. With a heater mixer speed of 480 rpm for blending and 80 rpm for cooling, it efficiently prepares high-quality PVC, polymer, and masterbatch compounds.

Rugged Construction for Industrial Demand

A heavy-duty mild steel frame and hard chrome-plated alloy steel blades ensure durability under demanding operational conditions. The mixer is available in stainless steel or mild steel options, depending on your order requirements, offering flexibility for varied industrial setups.

Advanced Control and Safety

A PLC-based control panel automates and monitors the mixing process, ensuring consistency and ease of use. Safety features include overload protection, emergency stop, and interlock systems, safeguarding both operators and equipment during operation.

FAQ's of Heater cooler mixer:

Q: How does the heater cooler mixer achieve both heating and cooling during the process?

A: The unit integrates two vessels, allowing heating through friction or an optional electric jacket, and cooling via water circulation or direct spray. This dual-function system ensures the batch transitions quickly from high processing temperatures (up to 120C) to cooling stages (down to 40C), enhancing productivity.

Q: What are the benefits of using this mixer for PVC and polymer applications?

A: The mixer provides uniform dispersion, improved blend quality, and shortened cycle times. Its high-speed heating and controlled cooling make it ideal for producing consistent masterbatch, cable compounds, and other polymer-based materials required in modern manufacturing.

Q: When is it recommended to use the pneumatic discharge method over manual discharge?

A: The pneumatic discharge is recommended for quick and safe unloading of large batches (up to 1000 kg), particularly when automating workflows or minimizing manual labor is a priority in large-scale production environments.

Q: Where can this heater cooler mixer be installed?

A: Suitable for installation in factories and production facilities across various industries in India and internationally, the mixer requires sufficient floor space (3500 mm x 2500 mm x 3500 mm) and a compatible three-phase electrical connection (220/380/415V, 50 Hz).

Q: What safety mechanisms are built into the mixer?

A: Multiple safety features such as overload protection, an emergency stop button, and an interlock system protect both operators and equipment, ensuring safe operations even in intensive industrial settings.

Q: How is the mixing process controlled and monitored?

A: A PLC-based control panel oversees the operation, offering programmable control over mixing speeds, temperature, and timing. The computerization allows for precise adjustments and monitoring, optimizing results and quality control.

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